Next up, the engine assembly. The first thing I do is orient the drivers for correct positioning. then I check polarity, as driver hot sides are on the right side (think red wire). They are straddling a rail to keep them oriented properly. It's easier than you think to get them switched around. I also check the gearbox position which helps to double check driver orientation.
Here comes the fun stuff: driver springs! I put them in one driver at a time. I use a little bit of silicone grease to hold them in place, then I carefully slip each driver pair into the slots in the frame. Check each one to make sure both springs are still in place once the driver pair is in place. Be careful with your tweezers when installing. These little springs can fly away! I keep a large supply of spares! Double check driver polarity!
When all four axles are in place, three screws hold the bottom cover plate in place. At this time, I lubricate all four sets of axle bearing blocks. Double check polarity one last time, because after this step, you'll have to undo work if you have a driver set reversed!
Then I flip her over and test roll:
Now the fiddliest of the parts, the side rods. I start out by laying out the parts in order, using the photos I took before disassembly. Before camera phones I had to draw sketches. Check the crank pins, as they aren't always the same length. Thicker ones generally go where there are multiple overlaps. Note the little square tips. These represent lubricator cups. They face up, away from the rails. This assembly only goes together one way, so if you're having issues, you've got something backwards, or out of order front to back.
I start at each end and work inwards. It's easier. A set of mechanical fingers is vital here. Grease is also helpful to tack washers and such in place.
EDIT: See the brake hangers? I forgot to get a pic of them being installed. They just screw into the frame, though the one behind the crosshead assembly was a little extra fun!
Slow and steady wins the race here! Be patient and it will happen!
The right side is the same as the left, so no pics of that. With both sides done and the running gear complete, I test roll the assembly on a piece of glass or a piece of track. No binds or hitches allowed here, or your model won't run smoothly!
Test Roll
Next, I reattached the motor/gearbox assembly. This one is spring loaded at the rear, so I had to line up the spring and insert the screw. It's almost a three handed chore, but I got it. After that the gearbox cover is installed. These little screws are interesting. I use a fine pair of tweezers to hold them in place and start the threads. There were two incidents of swearing on this one. Both times because I dropped 1: a crankpin screw, and 2: a gearbox cover screw. My office floor is engineered planking, so they hit, bounce, and fly away. I found them both, but my 70-year-old overweight frame didn't enjoy being on my knees that long or getting up afterward!
Here she is ready to go:
To do:
Drill out the headlight casting.
Install an LED.
Solder up a connector and connect the drawbar lead (tender to decoder).
Install the boiler weight
Connect the headlight and install the boiler.
Headlight and Tender Light lenses, and Marker Lamp Jewels
Attach the lead truck
Decal and seal
A light weathering. All of that will follow. The hard stuff is over!