benchwork question

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Just wondering what most use for plywood (what kind & thicknes) on there table tops?

anyone got any pics of there tables before anything was put on.


thanks mike
 
Plywood on benchwork is optional and only really works if the layout is flat--which no real landscape is. A large percentage of people either use foam or they simply use a cookie cutter approach and fill between the tracks with a cardboard frame and plaster cloth.
 
I used 1/2" exterior grade plywood on my layout, which is over-built because I wanted to be able to roll the whole thing around. The plywood is all one level and I cut out sections for a lake and used foam to make hills. Maybe not the best or easiest way but it works for me.

overall.jpg
 


This question comes up regularly, and it has no answer unless you can specify how it will be used...for what purpose, and under what conditions.

I don't mean to be evasive or unhelpful by what I just typed, but it is absolutely true! Will you be moving this thing around, say on casters? Will you have to get up onto it often during construction to reach places? How will you support it? Are we talking about a dining room table? You'd want something like 3/4" probably, plus a small frame under it with blocking to support the frame and the legs.

If your working surface will be extruded foam, you might get away with 1X3 or 1X4 outer framing with legs and some cross bracing. Extruded foam thicker than 1.5" is surprisingly stiff! All you might want some thin plywood for would be below it for adhering wiring and switch motors....maybe.

But, let us suppose you are building a work-bench like structure, framewise, and wish to know how to support what thickness of plywood if you are contemplating a flat layout. You could use 3/8" quality ply with joists below it every 14" or so and find it quite stable. The wider the span, the more humid the conditions, the more weight it has to support...all these things have an influence. But my point is that if you use anything of quality thicker than 1/2" (a true half-inch) it will be heavy and at the same time self-supporting with joists set about 16-18" apart.

Perhaps if you tell us what you have in mind, we could give you a thumbs up or down...if you'd like.
 
I have a question when using foam like in the picture Doc posted above. How do you attach the track to the foam? Do you still use a roadbed?
 
Almost always, yes, but not necessarily. The roadbed is a good idea if you want to ballast the track and for it to thereby have the typical profile for proper drainage and stability for heavy tonnage and higher speeds that the prototype would certainly have.

For spurs, industrial tracks, yard tracks, and such, these would be reduced in elevation so that rolling stock won't be able to move under gravity through turnouts and foul needed routes and cause accidents. So, if you happen to remember to look next time you drive past a mainline with a siding, remark on the apparent height of the siding rails compared to the main...they'll almost certainly be lower. Once cars are left there for any reason, gravity should not be able to play mischief.

But, track on foam, even with a thin layer of sound-deadening latex caulk, can still be noisy, particularly when running trains quickly along them. You can purchase thin cork sheeting at several stores and use this to still get the deadening of the sound and also a lower profile for your lesser tracks.

In any case, roadbed to foam, and track to roadbed, you can use a few track nails in the holes in some ties to help anchor the tracks in your intended line, but many of us simply use the cheapest acrylic latex caulk we can buy...it's all you need. A thin bead, then spread very thinly, will do a good job for the cork or foam roadbed, and then for the tracks. Often, soda tins and other things (full) placed over the tracks will help to weight them while the caulk sets.

That's it!
 
I use sound board lite weight, takes paint great and wholes nails even better for the framing I use 1x4x8 pine and 1x2's for cross bracing lite stronge and can be moved by one person if need be:D
 




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